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Capability That Drives
Manufacturing.
A comprehensive range of manufacturing capabilities, supported by advanced technology, integrated facilities and quality-focused processes.
Built to Manufacture
Engineered to Deliver
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Injection Moulding
With 225+ injection moulding machines and capacities ranging from 50 to 2,500+ tonnes, United Industries delivers precision-moulded components across a wide range of production requirements. Our broad machine range and multi-plant manufacturing capability enable us to support diverse component sizes, volumes and application needs with consistent quality and production efficiency.
225+ machines support high-volume production across our manufacturing facilities.
50 to 2,500+ tonne capacity enables flexibility across different component sizes and requirements.
Our manufacturing facilities provide the capacity and flexibility to support diverse production needs.
Higher-tonnage machines enable the production of larger and more complex moulded components.
Automation across key stages supports consistent and efficient production.
Built-in controls help prevent process errors and maintain production reliability.
Online functional, vision and end-of-line inspection support quality throughout production.
Digital systems support controlled identification and traceability of manufactured parts.
Specialised capability for integrating inserts directly into moulded components.
Automated weight checks help identify variations during production.
Process controls and inspection are integrated into the manufacturing flow to support consistent output.
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2K Injection Moulding
United Industries’ 2K injection moulding capability enables two different materials or colours to be moulded within a single production cycle. Using mould-indexing technology, the process precisely combines multiple materials or colours into one integrated component, reducing secondary operations and supporting improved functional and aesthetic performance. This capability is well suited for components that require multi-material construction, enhanced design flexibility and a seamless finished appearance.
Combines two materials or colours within a single moulding process.
Precision mould indexing enables controlled positioning between injection stages.
Supports the integration of different materials within a single component.
Enables complex colour combinations for functional and visual requirements.
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Clean Room
United Industries operates an ISO Class 4 certified clean room for manufacturing high-gloss PMMA moulded components where contamination control is critical. The controlled environment supports consistent surface quality and the demanding appearance requirements of high-gloss applications.
A controlled manufacturing environment designed to minimise contamination during production.
Controlled conditions help protect high-gloss surfaces from particles and other contaminants.
Specialised processing capability for high-gloss PMMA moulded components.
Higher-tonnage machines enable the production of larger and more complex moulded components.
Painting Facilities
With 7 paint shops across our manufacturing facilities, United Industries offers controlled surface finishing for a wide range of component requirements. Our painting infrastructure combines electrostatic application, three-layer coating and robotic automation to achieve consistent finish, appearance and coating quality. With integrated pre-treatment and controlled process conditions, our facilities support reliable surface preparation and finishing across different component applications and production volumes.
Multiple paint shops provide the capacity and flexibility to support diverse production requirements.
Our latest painting line features fully robotic application for consistent and controlled finishing.
Pre-treatment integrated into the painting line supports surface preparation before coating.
Electrostatic painting technology supports efficient and uniform coating application.
Process monitoring and control support consistency across critical painting operations.
Controlled mixing technology supports accurate preparation and application of two-component coatings.
Controlled air and environmental conditions help maintain consistent painting quality.
Specialised finishing capability for C-pillar components.
Additional surface finishing and marking processes support specialised design and identification requirements.
Dip Coating
United Industries offers dip coating capability with ultrasonic cleaning to support specialised component finishing requirements. The process combines thorough surface preparation with controlled coating application to achieve consistent coverage across component surfaces. This capability is suited for applications where uniform coating, surface quality and process consistency are important to the finished component.
Ultrasonic cleaning supports thorough surface preparation before the coating process.
The controlled dipping process provides consistent coating application across component surfaces.
UV Coating
United Industries offers robotic UV coating capability through a dedicated closed-room facility designed for controlled and consistent surface finishing. The fully robotic coating booth supports uniform application and repeatable finishing, while the integrated overhead conveyor system enables smooth movement of components through the process. With a BIS-certified facility, the capability supports specialised coating requirements with a focus on process consistency and finished surface quality.
A dedicated coating booth provides a controlled environment for automated UV coating operations.
The enclosed facility helps maintain controlled conditions during the coating process.
An integrated overhead conveyor enables smooth and consistent movement of components through the coating process.
The UV coating facility is supported by BIS certification.
Automated coating application supports consistent coverage and repeatable finishing.
Dedicated process conditions help maintain consistency in coating application and surface finish.
Accessories & Assembly
United Industries provides integrated accessories and assembly capabilities for components that require multiple parts, joining processes and final inspection before delivery. Our assembly operations bring together component integration, specialised joining and inspection within a controlled production flow. This supports consistent assembly quality and enables finished or sub-assembled components to move efficiently into the next stage of the supply chain.
Dedicated assembly capability for integrating grilles, logos and related components.
Specialised assembly process for accurate and consistent stripe application.
Ultrasonic welding enables controlled joining of compatible plastic components.
Automated vision systems support inspection of critical assembly characteristics.
End-of-line inspection verifies finished assemblies before dispatch.
Barcode integration supports part identification and traceability through the assembly process.
Multiple components can be assembled into ready-to-use sub-assemblies within the manufacturing flow.
Capabilities include Luggage Side Trim, Cowl Top Cover and Grille Assembly.
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Tool Room Facilities
United Industries has an in-house tool room capability supporting mould design, development and maintenance as part of our vertically integrated manufacturing approach. With in-house EDM and CNC milling capabilities, our tooling operations support faster coordination between engineering, moulding and production. To date, 18 moulds have been developed by United Industries, supported by trusted local tooling partners for manufacturing.
Dedicated tooling capabilities support mould development and maintenance requirements.
In-house machining capabilities support precision tooling operations.
Engineering expertise supports mould design and development for production requirements.
In-house support helps maintain tooling readiness and production continuity.
Supporting Facilities
United Industries has a range of supporting facilities that strengthen its manufacturing and delivery capabilities. From extrusion and in-house fabrication to logistics, prototyping and digital monitoring, these facilities support production across different stages. Together, they help maintain operational continuity, traceability and responsiveness across our manufacturing network.
Dedicated extrusion capability supporting specialised component requirements.
Fabrication capabilities for production support and packaging requirements.
Integrated logistics and dispatch operations support efficient movement of finished components.
Supports prototype development and engineering requirements.
Industry 4.0 systems provide visibility into production status and key operational parameters.
Barcode-based systems support material and component identification through the production flow.
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Lab Facilities
United Industries operates in-house laboratory and inspection facilities to support material verification, dimensional inspection, surface evaluation and product reliability testing. These capabilities provide quality checks at different stages of manufacturing, helping ensure that components meet defined process and product requirements.
Testing capabilities support verification of key material properties before production.
Precision measurement systems support dimensional and profile verification of components.
Dedicated equipment supports evaluation of coating thickness, gloss and adhesion.
Advanced measurement systems support dimensional and profile inspection of precision components.
Equipment supports testing of properties such as MFI, moisture, hardness and other material characteristics.
Specialised instruments support paint and surface quality evaluation.
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precision plastic manufacturing.
